(Large) Tempering Systems
We provide partially or fully automated tempering systems for the steel and aluminum industry with the matching charging machine. Depending on requirements, the systems can be complemented by oil, water and/or polymer baths or air showers. For your benefit we integrate all components into your automated system. Bulk goods are loaded onto grids or in baskets. Individual parts weighing from 20 kg up to 15 tons or more can be loaded individually.
The following furnace designs can be integrated, among others:
- Chamber furnace
- Rotary hearth furnace
- Roller hearth furnace
- Bogie hearth furnace
Tempering System for large ball bearings
Diameter
max. 4300 mm
Load
max. 15000 kg
Temperatures
Hardening furnace: 530 °C - 950 °C ± 5 °C, max. 960 °C
Tempering furnace: 450 °C - 529 °C ± 7,5 °C
Heating method
High velocity recuperator burner
Heating medium
Natural gas
max. 4300 mm
Load
max. 15000 kg
Temperatures
Hardening furnace: 530 °C - 950 °C ± 5 °C, max. 960 °C
Tempering furnace: 450 °C - 529 °C ± 7,5 °C
Heating method
High velocity recuperator burner
Heating medium
Natural gas
Large Tempering System: 4 tempering furnaces, charging machine, capacity 20 tons
Tempering system
Double-deck tempering system for forged parts in the automotive industry
Load
Max. 4000 kg/h
Temperatures
Hardening furnace: max. 1000 °C ± 7,5 °C
Tempering furnaces: max. 820 °C ± 5 °C
Heating method
High velocity circulation burner
Heating medium
Natural gas
Max. 4000 kg/h
Temperatures
Hardening furnace: max. 1000 °C ± 7,5 °C
Tempering furnaces: max. 820 °C ± 5 °C
Heating method
High velocity circulation burner
Heating medium
Natural gas
Double-deck tempering system: 3 tempering furnaces, buffer storage, charging machine, 2 isothermal chambers, loading and unloading device
The loaded grates are taken from the loading tables of the charging machine, weighed and placed in the rotary hearth hardening furnace. After heating to hardening temperature, they can be quenched either in water, hardening oil or on an air quenching device. The tempering process then takes place in the rotary hearth tempering furnace. The centrally arranged automatic charging unit operates all positions. The main advantage of this completely redesigned tempering concept is the impact- and drop-free charging in the hot area. Mechanical damage to the parts is therefore ruled out. This innovative tempering concept meets the highest standards of efficiency, minimum environmental impact and quality assurance.
